27.03.2018|SIMTOS 2018

Digital workflows for the production of the future

DMG MORI will confirm its position as a pioneer in machine tool production at SIMTOS 2018 with end-to-end strategies for digitisation, integral automation solutions and innovative manufacturing technologies.

  • Digital Factory: consistent CELOS Workflows for digital manufacturing in the age of Industry 4.0
  • Automated production: integral solutions for the production of the future
  • Technology Excellence: more than 50 years of experience in Aerospace and Die & Mold
  • LASERTEC SLM: Complete solution for ADDITIVE MANUNFACTURING in the powder bed

Digital factory, integral automation solutions, ADDITIVE MANUFACTURING and technology excellence – DMG MORI will be showcasing its complete range of manufacturing competence at SIMTOS 2018 in Gyeonggi-do from 3rd to 7th April 2018 in the Industry 4.0 Hall, booth 05B800. The exhibition program will showcase 14 high-tech machines, including integral system solutions for the production of the future plus digital workflows and innovative production processes such as ADDITIVE MANUFACTURING. To round off its fair appearance DMG MORI will be presenting automation solutions with the gantry loader GX 6 and the PH 150 pallet handling as well.

CELOS
DMG MORI pursues a bottom-up strategy from the CELOS machine on to CELOS manufacturing and right through to the digital factory.

DMG MORI Path of Digitization

The digital transformation in machine tool manufacturing will also be one of the key issues at SIMTOS. The presentation on the exhibition will consistently pursue the Path of Digitization. The digital transformation follows a bottom-up strategy from the CELOS machine on to CELOS manufacturing and right through to the digital factory.


End-to-end solutions for the digital factory

First presented at the EMO, digital workflows for data-supported production planning and automated tool management have meanwhile undergone fine tuning. They will be available for customers as CELOS apps as early as the first half of the year. Other digital focus topics include the continuous expansion of the monitoring possibilities for optimising processes and production as well as the digital products and services. Embedded in the new manufacturer-neutral IIoT platform ADAMOS, DMG MORI offers its customers and suppliers integral and open end-to-end digitisation solutions.

Automated production: Integral solutions for the production of the future

DMG MORI Automation
The intelligent integration of the machine tool and automation takes place at the production locations of DMG MORI to ensure customers receive an integral automation concept from a single source.

Automation solutions are gaining in importance in efficient manufacturing. DMG MORI supports this development by ensuring all machines from its diverse portfolio can be delivered from a single source ex works as either a standard automation or as a customised automation solution. In order to strengthen the development of future-oriented automation solutions the innovation leader concentrates their knowhow with a long-standing partner: DMG MORI AKTIENGESELLSCHAFT and HEITEC AG are founding the joint venture “DMG MORI HEITEC“. One in four new machines from DMG MORI is already provided with an automation solution. In future, every machine shall be fitted with automation based on a modular system. By modular-based compatible solutions, DMG MORI HEITEC will supply customers with an integrated automation concept. During SIMTOS DMG MORI will be showing the vertical machining centre CMX 600 with a robot and the horizontal machining centre NRX 2000 with the gantry loader GX 3 as examples for this field of expertise.

ADDITIVE MANUFACTURING: Three complete process chains for powder bed and powder nozzle

ADDITIVE MANUFACTURING
On the market for additive systems for selective laser melting the LASERTEC 30 SLM impresses with its high level of process reliability and efficiency. Its flexible powder module, for example, enables a powder change in under two hours.

DMG MORI has been successful on the market for over four years now with its integral combination of laser deposition welding and machining on the machines in the LASERTEC 3D hybrid series. This is the basis on which DMG MORI has long established itself as a full-liner in additive manufacturing and with which it has rounded off its portfolio. While the LASERTEC 65 3D serves to supplement an existing machine park of machining centres where it is used solely for laser deposition welding, the LASERTEC SLM series expands the range to include the powder bed method using selective laser melting.


Complete solution for ADDITIVE MANUNFACTURING in the powder bed

On the market for additive systems for selective laser melting, the LASERTEC 30 SLM impresses with its high level of process reliability and efficiency. Its flexible powder module enables a powder changeover in less than two hours. With its CELOS SLM DMG MORI offers an integral software solution for CAM programming and machine control from a single source and with a uniform user interface. Thanks to the coordinated and uniform user interface components can be programmed and the data immediately transferred to the machine in the shortest possible time – regardless of the complexity of the parts.

CLX/CMX: Innovative multi-touch control for universal machines

With the CLX, CMX V and CMX U series DMG MORI offers a variety of high-performance, attractive universal machines with an extensive range of equipment options that will impress users in numerous industries.

With the launch of the CLX, CMX V and CMX U series at the AMB 2016 in Germany, DMG MORI now offers a variety of high-performance, attractive universal machines with an extensive range of equipment options that will impress users in numerous industries. Both at the hardware level as well as when it comes to control and software features, DMG MORI continues to further develop the successful models, which are manufactured in Poland and Italy. The latest results include the comprehensive range of 3D controls with solutions from SIEMENS, FANUC and HEIDENHAIN, new development stages in the area of turning centres and intelligent automation solutions in VERTICO design.

NHX 6300 2nd Generation: powerMASTER spindle with up to 1,413 Nm

The powerMASTER range of spindles and the improved rigidity of the NHX 6300 2nd Generation ensure unparalleled cutting performance and the precision required in demanding branches such as automotive and general mechanical engineering.

With experience gained from over 6,000 installed NH and NHX machines DMG MORI developed the NHX 6300 2nd Generation even further. The horizontal machining centre has been optimised and brought in line with rising market demands. The powerMASTER range of spindles, for example, and the improved rigidity of the NHX 6300 2nd Generation ensure unparalleled cutting performance and the precision required in demanding branches such as automotive and general mechanical engineering. Users achieve shorter machining times thanks to the new FANUC control, while chip removal and cleaning of the coolant enable reliable and continuous operation, even for high metal removal rates as is the case with cylinder heads and gear housings.

DMU 50 3rd Generation: Meeting the 5-axis requirements of tomorrow

With its extended swivel range, more powerful spindle and its innovative cooling concept the machine guarantees a competitive edge in a multitude of branches.

The DMU 50 combines more than 20 years of experience, proven technology and low investment costs in the 5-axis portfolio of DMG MORI. On this basis and enhanced in all respects the bestseller has moved into the next round. This compact DMU 50 3rd generation sets new standards in 5-axis to 5-axis simultaneous machining. With its extended swivel range, more powerful spindle and its innovative cooling concept the machine guarantees a competitive edge in a multitude of branches. Its areas of application range from training, to general mechanical engineering, jig construction and on to include applications in demanding branches such as the aerospace, medical and automotive industries.

DMU 125 FD monoBLOCK: Complete machining of workpieces weighing up to 2,600 kg

The DMU 125 FD monoBLOCK from DMG MORI excels equally in both sophisticated 5-axis simultaneous machining and integrated mill-turn operations.

The DMU 125 FD monoBLOCK from DMG MORI excels equally in both sophisticated 5-axis simultaneous machining and integrated mill-turn operations. This makes the versatile and extremely sturdy machining centre a popular manufacturing solution in the aerospace industry, the energy sector and general mechanical engineering among others. A diverse range of spindles is the basis for an optimum, application-specific configuration of the DMU 125 FD monoBLOCK. The ergonomic design with perfect accessibility and visibility of the work area plus the large choice of controls and the uniform CELOS user interface all ensure ideal handling in day-to-day production.

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